Optimized Systems for Next-Gen Bedding Production
C3’s legacy and expertise are deeply rooted in the bedding industry, making it our primary market focus for decades. We proudly support both high-volume, low-mix producers that focus on standardized inventory beds, as well as high-mix, low-volume manufacturers that specialize in custom, on-demand mattresses.
Our mission is simple: help you make more beds, make higher-quality beds, or make beds at lower cost. We achieve this through innovative solutions across three core value streams: compression, lamination, and automation.
Explore our specialized equipment categories designed to elevate your production capacity, improve quality, and reduce labor costs.
Compression & Packaging Systems
Compression Folding Systems (CF) / Bed-in-a-Box Solutions
C3’s Compression Folding (CF) systems — widely known as bed-in-a-box or roll pack machines — are engineered to efficiently compress and fold mattresses, making them ideal for modern e-commerce and retail channels. With more than 180 CF machines in operation, these systems help manufacturers meet growing market demand with minimal storage and shipping footprints.
- Streamlines packaging for foam, latex, and coil products
- Reduces logistics costs and simplifies inventory management
- Supports rapid order fulfillment and direct-to-consumer models
Topper Compression Systems
Our Topper Compression systems are specially designed to package foam mattress toppers, plates, and small beds using compression packaging techniques. These systems feature two roll cages: the first rolls the product to its length, and the second finalizes its diameter to create a compact, shelf-ready package
- Fully automatic: No manual rolling is required beforehand
- Uses either stretch wrap or paper in the final roll
Add-ons & Upgrades
C3 offers numerous system enhancements to improve operational efficiency, safety, and user experience. Upgrades include:
- Boxline and force deflection QA modules for quality and packaging precision
- Recipe filter and search tools for fast changeovers across up to 200 recipes
- Consumables crane for safe, efficient film loading with reduced reliance on forklifts
- Advanced user management and machine login data collection
- New end-of-line solutions to further automate and streamline production
Precision Adhesive Systems
C3’s lamination systems integrate both water-based roll coating and hot melt glue technologies, ensuring strong, consistent bonds between foam, latex, and fabric layers. These systems are vital for building advanced hybrid and foam mattresses that deliver superior comfort and performance.
Semi-Automated and Rail Adhesive Systems
Our semi-automated systems and merge table configurations offer versatile solutions for different production volumes and product complexities.
- Provides reliable adhesion across various materials and layers
- Reduces manual labor and improves consistency
- Enhances final product comfort and durability
Hot Melt Bridge Systems
The hot melt bridge solution can be added to lamination equipment, enabling manufacturers to transition from manual to automated glue application. Integrated vision systems and optional manual build tables enable precise, scalable bonding processes.
- Optimizes glue usage, reducing material costs
- Improves product quality
- Supports fast-paced production environments
- Can be used in a variety of applications and multiple product configurations
Add-Ons & Upgrades
Adhesive system enhancements include infrared heaters, glue misting heads, chain lift tampers and coaters, and advanced hot melt timer codes. These upgrades further increase system efficiency, quality, and adaptability.
Material Handling & Automation Group
Our automation solutions seamlessly integrate conveying, stacking, trimming, and assembly operations between compression and lamination processes. Although C3 isn't exclusively a conveyor manufacturer, we excel at delivering comprehensive, end-to-end systems that eliminate manual bottlenecks and make the most of available floor space.
Handling & Conveying Solutions
From coil unbalers and automated turning stations to product flipping and pushing systems, C3’s equipment ensures smooth, controlled product movement throughout your facility.
- Streamlines line flow and reduces manual intervention
- Enhances operator safety and ergonomic conditions
- Maintains product integrity during handling
Stacking & Trimming Systems
Automated stacking, laminate storage, destacking, and vertical trim line systems help maintain organized production and support efficient downstream processes.
- Improves throughput and reduces manual handling
- Enhances line efficiency and reduces error rates
Full Automation Lines
C3’s fully integrated automation lines connect all major processes, enabling facilities to achieve higher production volumes, consistent quality, and significant labor savings.
- Facilitates seamless scale-up and capacity expansion
- Improves operational consistency and repeatability
- Reduces overall operational costs
Bedding Packaging Solutions
Mattress Auto-Bagging & Roll Cage Systems
Automated packaging solutions ensure mattresses and bedding products are efficiently bagged, rolled, and protected for transit. Roll cage compression series (small, mid-size, and full-size) accommodate different product dimensions and market needs.
- Accelerates packaging speed and consistency
- Protects products during shipping and storage
- Supports various packaging formats for retail and direct-to-consumer delivery
Add-ons & Specialty Modules
Optional modules like CF rotate, trifold, and paper wrap systems offer additional customization and flexibility for your packaging line.
- Enhances product presentation and branding options
- Increases operational agility for changing market demands
