Engineered Solutions for Advanced Foam Production
C3 has a solid reputation for solving the unique challenges faced by foam producers and converters. From handling large, lightweight blocks to bonding multiple foam layers with precision, our expertise is built on decades of experience with non-rigid, fibrous materials of all sizes.
We partner with both foam pourers, who pour large blocks (or buns) of foam, and converters, who cut these blocks into precise shapes for applications like mattresses, pillows, and specialty cushions. Our solutions help you transition from labor-intensive processes to scalable, semi- or fully automated production, boosting efficiency and reducing operational costs.
Explore our core equipment categories designed to help you improve throughput, reduce manual labor, and create higher-quality foam products.
Compression & Packaging Systems
Block Compression Machines
C3’s block compression machines are specifically designed to compress large foam buns and roll them for efficient packaging and shipping. These machines significantly reduce the volume of foam products, cutting transportation and storage costs.
- Drastically reduces product volume for easier logistics
- Supports high-capacity operations without compromising foam integrity
- Adaptable for other large foam applications, such as pole vault mats
Adaptable Compression Solutions
Beyond blocks, our compression technology has been successfully applied to various foam products, including layered mattresses and specialty cushions. This flexibility helps foam producers explore new products and shipping models, such as compressed bed-in-a-box offerings.
- Opens new distribution and retail models
- Improves space efficiency in warehouses and during transit
- Reduces packaging material needs and overall costs
Precision Gluing & Adhesive Systems
C3’s gluing systems deliver precise, controlled adhesive application to foam products, essential for building advanced layered constructions like "cool" mattresses and ergonomic cushions. By ensuring consistent bonding, these systems help manufacturers create products with superior comfort and durability.
- Reduces adhesive waste and improves cost efficiency
- Enhances bond consistency and product performance
- Supports fast line speeds without compromising quality
Material Handling & Targeted Automation
C3’s targeted material handling and automation solutions address the complexities of moving, picking, and positioning non-rigid foam products. Whether you need to stack, flip, tilt, or convey large or intricate foam pieces, our modular systems reduce manual labor and improve process flow.
- Streamlines production lines and reduces bottlenecks
- Improves worker safety and reduces physical strain
- Enables scalable capacity expansion as demand grows
Cutting, Stacking & Packaging
Precision Cutting & Stacking Systems
Our systems deliver clean cuts and precisely aligned stacks for downstream processes or packaging. Perfect for converters producing custom foam sizes for bedding, seating, and specialized sports or medical applications.
- Increases product uniformity and reduces rework
- Enhances line efficiency and throughput
- Minimizes manual adjustments and handling
Automated Packaging Solutions
From wrapping compressed foam buns to bagging layered mattress components, C3’s automated packaging systems help protect products and ensure consistent presentation.
- Reduces manual labor and accelerates packaging operations
- Protects product quality during transport and storage
- Supports diverse packaging formats to meet retailer and customer expectations
